Friday, June 3, 2011

Milwaukee 5616-24 Review

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Note: This is a review, click here to visit the Milwaukee 5616-24 site.

The Milwaukee 5616-24 router kit, equipped with the included fixed base is one of the sturdiest 2-1/4 HP router kits we’ve tested. We found that the wraparound palm grip made this very sturdy unit feel quite stable when routing. While the off hand could certainly be used to hold onto the opposite ball handle, we didn’t have any trouble operating the unit with one hand. The fine depth adjustment was quite accurate and the electronic variable speed motor was responsive. The unit tends to start up a bit more quickly than other “soft-start” routers in it’s class, which means one should have a firm grip before starting the unit. However, we didn’t find this to be a drawback.

The plunge base was just as comfortable to use as the fixed base. We loved the stability and feel of the handles on the plunge base, and the plunge release lever was easy to reach for release, yet held firmly when engaged. Visibility and depth adjustments on the plunge base were very good.

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When using the fixed base, the motor needs to be removed from the base in order to change bits with the two 1-1/8? open-end wrenches. On most routers, changing bits with the motor removed is a sure-fire recipe for a mashed finger. However, the large collet assembly and sturdy wrenches made changing bits a breeze.

The only thing we really didn’t like about this router kit was the case. It essentially has three sections, with the two sides opening out away from the base. As such, it takes a lot of table or floor space to open up the case and access the tools. In its defense, Milwaukee did provide numerous spots for router bits and accessories, so there’s a good chance we’re being nit picky on this point.

Our preferences on the type of case certainly shouldn’t detract anyone from considering what is a really well-built woodworking tool.

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This router comes with both a stationary base and a plunge base, along with both 1/4" and 1/2" collets. It also has a carrying case for all the components. The quality of workmanship on the tool and its attachments is excellent and well thought out. I used the router for the 1st time mounted on my Grizzly router table and the results were excellent. The router is easy to adjust. The only negative I can see is that it is somewhat difficult to get the wrenches on the collet to replace router bits as the amount of wrench "swing" is limited, and you need to use two wrenches.